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Shock Rebuilding Process

  • Clean shock assembly in solvent and then soapy water in a large plastic tub to make sure no damage to the shock absorber and blow off excess water.
  • Print out shock and spring chart for a complete write up on current shock and spring set up before and after includes measure springs and all collars etc.
  • Remove spring assemblies from the shock body.
  • Inspect complete shock assembly for physical problems and note.
  • Check nitrogen charge on all shocks and log on set up sheet.
  • Remove valve core or insert tool for releasing all nitrogen out of shock assembly.
  • Move nitrogen fill cap and remove retaining clip and then remove cap assembly.
  • Drain any oil out of nitrogen chamber.
  • Measure IFP valve and log spec on set up sheet.
  • Remove IFP valve assembly and drain all fluid out of shock reservoir piggyback or remote.
  • Remove cap assembly and retaining ring or nuts on shock body and remove piston shaft.
  • Remove nut, shims, and piston from shock shaft. Tie together all valve stack assemblies and clean the entire assembly.
  • Remove seals from all parts clean and replace with new seals and wear bands.
  • Clean everything one more time and get ready for installation including clean and lube heims ends.
  • Build the shock shaft assembly parts back together for install.
  • Add Amsoil Shock Therapy Suspension* fluid to the body of shock and install IFP valve and cycle through to eliminate all air in the fluid reservoir, set IFP distance to factory setting.
  • Install shock shaft assembly and cycle to remove air in the shock body.
  • Install everything in the opposite order to complete shock rebuild.
  • Complete nitrogen recharge to factory settings these are different depending on the make of shock and UTV.
  • Measure spring rates with Longacre spring tool, note on set up sheet.
  • Install spring assemblies on shock and finish up assembly if dual-rate set shock spring collars for proper depth to make dual-rate work correctly.
  • Install on vehicle and set proper ride height.

* All trademarked names are the property of their respective owners and may be registered marks in some countries. No affiliation or endorsement claim, express or implied, is made by their use. All products advertised here are developed by AMSOIL for use in the applications shown.

GO HAVE FUN!

Walker Evans Valve
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MAJW7305 (2)
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